SOUND ATTENUATIONS OF AXIAL FAN BLADE TONES USING FLOW-DRIVEN TUNABLE RESONATOR ARRAYS

Open Access
- Author:
- Gorny, Lee James
- Graduate Program:
- Mechanical Engineering
- Degree:
- Doctor of Philosophy
- Document Type:
- Dissertation
- Date of Defense:
- March 04, 2009
- Committee Members:
- Koopmann, Dissertation Advisor/Co-Advisor
Gary Hugo Koopmann, Committee Chair/Co-Chair
Dean Capone, Committee Chair/Co-Chair
Dennis K Mc Laughlin, Committee Member
Martin Wesley Trethewey, Committee Member
John Brian Fahnline, Committee Member - Keywords:
- Rotor Stator
Dipole Source
Flow Driven Source
Axial
Resonators
Fan Noise
Interaction Noise - Abstract:
- Flow-excited, tunable quarter-wavelength resonators can be integrated into the shrouds of ducted subsonic axial fans. This study explores their effectiveness in reducing propagations of tonal noise by means of acoustic wave cancellation. Resonators are a non-intrusive method of generating a secondary sound field near the plane of a rotor. As they can be strategically tuned to reduce radiated noise at the blade passage frequency (BPF) and its harmonics, resonators can be useful for a variety of applications to quiet existing and future turbomachinery. Experiments have demonstrated that a single quarter wave resonator is effective in reducing unidirectional plane wave propagations for long wavelength ducted applications while an array is effective for shorter wavelength or un-ducted facilities where shrouded fans are used. Testing conducted at Center for Acoustics and Vibrations (CAV) at the Pennsylvania State University the Deutsches Zentrum für Luft und Raumfahrt (DLR) in Berlin, Germany demonstrated that resonator arrays were effective in attenuating shorter wavelength plane-wave and higher order modal propagations of blade tone noise. A chiller fan enclosure, constructed in the CAV laboratory emulated an industrial chiller in its operation. Using this facility, resonators were observed to attenuate blade tone noise from a non-ideal ducted geometry. The approaches used in this study evolved from Helmholtz resonators to conventional quarter wave tubes, to mouth tunable resonators, and finally to back-wall tunable resonators. These developments in tuning allowed for independent control of a resonator’s magnitude and phase of the secondary sound field produced by the resonators. It was demonstrated that the use of two tunable resonator chambers oriented axially on either side of the blade region enables a dipole-like secondary sound field to be passively generated and bi-directional attenuations of plane wave noise to be achieved. Tonal attenuations of 28 dB were attained and BPF tones were reduced to less than 5 dB from the broadband noise floor for each case discussed above. In parallel with experimental work, analytical models were developed to effectively model and predict optimal resonator configurations for a given fan in operation. Interactions between resonators and the driving pressure field from the rotor blades are modeled using transmission line (TL) theory. Blade tone acoustic pressure is obtained using a finite element method (FEM) propagation code. By combining of these two methods, a resonator configuration that achieves optimal attenuation can be numerically obtained. The use of resonators has been shown to significantly attenuate fan noise in the conditions explored in the considered experiments. Numerical modeling has shown consistency in the response of flow driven resonators and their. These results indicate a strong potential for active control of fan noise using resonators and an approach to applying this control is presented.