FABRICATION AND CHARACTERIZATION OF HIGH DAMPING CARBON FIBER COMPOSITES WITH CARBON NANOTUBE INTERLAYERS

Open Access
- Author:
- Kim, Jeffrey Jason
- Graduate Program:
- Engineering Science and Mechanics
- Degree:
- Master of Science
- Document Type:
- Master Thesis
- Date of Defense:
- March 28, 2019
- Committee Members:
- Charles E Bakis, Thesis Advisor/Co-Advisor
Edward Smith, Thesis Advisor/Co-Advisor - Keywords:
- carbon epoxy composite
carbon nanotubes
stick-slip
damping
fabrication - Abstract:
- Carbon/epoxy (c/ep) composite rotorcraft blades, consisting of carbon fibers in a matrix of epoxy, are commonly used to manufacture rotorcraft blades because of their good balance of mass, stiffness, and strength properties. Recent interest in rigid (hingeless) rotorcraft blades has brought attention to the need for higher amounts of damping in c/ep rotorcraft blades. Previous investigations have demonstrated that adding small amounts of carbon nanotubes (CNTs) to epoxy increases damping without degrading stiffness by a combined effect of reinforcement and stick-slip behavior at the CNT/epoxy interface. Limited evidence in the literature suggests that CNTs increase the damping of c/ep composites, as well, although a more thorough investigation aimed maximizing the improvement in c/ep damping with CNTs and assessing damping behavior over a range of simulated operating conditions for rotorcraft blades is required to advance the state-of-the-art. The objectives of this investigation are to explore in detail the potential of CNTs for increasing the damping of c/ep laminates across a range of loading and environmental conditions. Because of the strain sensitivity of the stick-slip damping mechanism of CNTs and the high force required to develop meaningful strains in c/ep laminates, tensile tests in a servo-hydraulic load frame were used to acquire cyclic force and strain data as functions of time. Software was written to extract the phase shift between force and load along with the storage modulus (E’), loss modulus (E”), and loss factor (tan δ) under particular loading regimens and environmental conditions. Three types of CNTs, long CNT buckypaper, short CNT buckypaper, and aligned CNT yarn, and two types of surfactants, Triton X-100 and sodium dodecyl sulfate, were the primary material variations investigated. The combination of CNT yarn and Triton X-100 was selected over the other material variations due to its superior damping performance. The addition of 10 vol.% of aligned CNT yarn in [0/±45]s c/ep laminates increased tan δ and (E”) as much as 310% and 340%, respectively with negligible change in E’ and tensile strength. Following 106 cycles of strain excursions between 300 µε and 4000 µε in the [0/±45]s laminate with YN10%-TX4, tan δ increased by 42% versus the initial tan δ. Similear YN10%-TX4 laminates showed moderate increases in tan δ and E” as temperature was increased to 65°C.